2000W 20khz Piezoelectric Ceramic Ultrasonic Welding Transducer For Non Woven Welding Machine
1-19 Piece
$210.00
20 -49 Piece
$195.00
≥ 50 Piece
$185.00
- Item No.20210918bb3d3MOQ1 Piece
- Product size45 x 42 x 26 cmProduct weight8 kg
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Est. 7 days production
2000W 20khz Piezoelectric Ceramic Ultrasonic Welding Transducer For Non Woven Welding Machine
Ultrasonic waves are transformed into mechanical vibrations through transducers. The characteristics of transducers depend on material selection and manufacturing process. The performance and service life of transducers of the same size and shape are very different. The commonly used high-power ultrasonic transducer is used in ultrasonic plastic welding machine, ultrasonic metal welding machine, various handheld ultrasonic tools, continuous working ultrasonic emulsifier, atomizer, ultrasonic engraving machine and so on. Commonly used products such as 15KHz 20KHz 28KHz 35KHz 40KHz 55KHz 70KHz can also design and produce non-standard transducers according to the special requirements of customers to meet all kinds of needs.
Ultrasonic vibrator is also called ultrasonic vibrator. In the industry, the whole connection between the transducer and the horn is called the vibrator. Ultrasonic vibrator realizes the mutual conversion between electrical energy and mechanical energy (acoustic vibration) by the piezoelectric effect of piezoelectric ceramics, and is a device that is amplified by irradiating the cover block before and after the matching of acoustic impedance.
The ultrasonic vibrator is composed of an ultrasonic transducer and an ultrasonic horn. Ultrasonic transducer is a device that can convert high-frequency electrical energy into mechanical energy. Ultrasonic horn is a passive device, which does not produce vibration itself, but transmits the vibration input by the ultrasonic transducer after changing its amplitude. Complete The impedance transformation.
Common malfunctions:
The ultrasonic vibrator should be placed in a dry place to prevent the ultrasonic vibrator from getting damp and affecting normal work. If the ultrasonic vibrator is damp, put it in an oven and set about 100 ℃ to dry for 2 hours or use a hair dryer to remove moisture until the resistance value is normal; the ultrasonic vibrator is degummed, and the output power of the ultrasonic power supply is normal after the ultrasonic vibrator is degummed, but due to the vibrator and vibration If the surface connection is not good, the vibrator will be burnt out if you work for a long time. The degumming of the ultrasonic vibrator generally requires a professional ultrasonic manufacturer to repair or replace it.
Ultrasonic welding is an industrial technique through which a very high-frequency ultrasonic acoustical vibrations are applied to the work pieces locally and which are being confined together under the influence of high pressure in order to develop a solid-state weld, mostly used for plastics. In other words, it is the joining or altering of thermoplastics via heat which is generated from high-frequency mechanical motion. Electric energy of high frequency is converted into mechanical motion of the same high-frequency to attain welding process. This mechanical motion along with the force which is applied generates frictional heat at the plastic components’ joining surfaces. This will enable the plastic material to melt and form a molecular bond amongst the parts.
Ultrasonic Welding Process
The ultrasonic welder machine will comprise of components such as – Transducer, Sonotrode and Anvil. The complete welding mechanism will include the following steps:
A stationary clamping force is put exactly perpendicular to the interface in between the work pieces.
Then the contacting sonotrode of the welder oscillates parallel to the interface.
This coalesced effect of stationary and oscillating force generates deformation which furthers welding.
(external sizes) | (electeomachanical characteristic) | ||||||||
Specification | Connect Screw | Ceramic diameter(mm) | Quantity of Ceramics(pcs) | Resonance Frequency(kHz) | Resistance | Yellow Ceramic | Black Ceramic | Input Power | Max Displacement(um) |
ARS-6015-4C-Si | M16*1.0 | 60 | 4 | 15 | 15 | 9500-10000 | 12000-12500 | 2200 | 11 |
ARS-6015-4C-Tr | M16*1.0 | 60 | 8 | 15 | 15 | 19500-20000 | 4200 | 11 | |
ARS-6015-4C-Qu | M16*1.0 | 38 | 12 | 15 | 15 | 22500-23000 | 27500-28000 | 3200 | 11 |
ARS-6015-6C-Si | M16*1.0 | 60 | 6 | 15 | 15 | 18500-20500 | 2600 | 11 | |
ARS-5020-4C-Si | Imperial 3/8 | 50 | 4 | 20 | 15 | 11500-12000 | 13500-14000 | 1500 | 8 |
ARS-5020-6C-Si | Imperial 3/8 | 50 | 6 | 20 | 15 | 19000-21000 | 2000 | 8 | |
ARS-5020-4C-Tr | M16*1.0 | 50 | 8 | 20 | 15 | 23000-24000 | 3200 | 8 | |
ARS-5020-4C-Tr | M16*1.0 | 38 | 8 | 20 | 15 | 17500-18000 | 3200 | 8 | |
ARS-3828-4C-Si | Imperial 3/8 | 38 | 4 | 28 | 15 | 8000-8500 | 1000 | 5 | |
ARS-3035-4C-Si | M8.1.25 | 30 | 4 | 35 | 15 | 5200-5600 | 800 | 4 | |
ARS-3040-4C-Si | M10*1.5 | 30 | 4 | 40 | 15 | 5200-5600 | 800 | 2 |
2000W 20khz Piezoelectric Ceramic Ultrasonic Welding Transducer For Non Woven Welding Machine
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