20KHZ 3000W Ultrasonic Wire Metal Welding Machine For Welding Copper Wire

Ultrasonic wave metal spot welder: it is similar to friction welding, but has some differences. The ultrasonic welding time is very short, and the temperature is lower than recrystallization. It is also different from pressure welding, because the static pressure is much smaller than pressure welding. It is generally believed that in the initial stage of ultrasonic welding process, the tangential vibration can remove the oxide on the metal surface, which is the process of repeated micro welding and damage of the protruding part of the rough surface, resulting in the increase of the contact area, the increase of the temperature of the welding area, and the plastic deformation at the interface of the weldment. In this way, under the action of contact pressure, when they are close to the distance where atomic gravity can act, the solder joint is formed. If the welding time is too long or the ultrasonic amplitude is too large, the welding strength will decrease or even damage. Ultrasonic metal welding machine is an advanced high-tech equipment which converts high-frequency electric energy into mechanical vibration energy through transducer and acts on the workpiece, generating high-frequency friction between the two workpiece surfaces until the two workpiece surfaces are heated and fused together. It can be widely used in the spot and strip welding of SCR chip lead, fast fuse melt seat, electrical lead terminal, Li ion, Ni MH, Ni Cd battery electrode lug, etc.

Fully automatic frequency tracking and compensation function, quickly respond to the frequency fluctuation of the triple resonance system, and automatically save the best frequency for the next starting frequency
According to real-time load changes, the amplitude is automatically compensated to ensure the stable output of the equipment
The start-up rate is optional to ensure the smooth and rapid start-up of the triplex
Amplitude adjustable range
Two welding modes: time and energy
The generator can send out warning signals for frequency deviation, excessive current, excessive voltage, excessive temperature, power overload, etc.

Applicable products of ultrasonic metal welding machine:
1. The wires are fused to each other, and one and more wires are fused to each other.
2. Ni-MH battery Ni-MH battery nickel mesh and nickel sheet mutual fusion and nickel sheet mutual fusion.
3. The wires are fused with famous electronic components, contacts and connectors.
4. Lithium battery and polymer battery copper foil and nickel sheet are mutually fused, and aluminum foil and aluminum sheet are mutually fused.
5. The sealing and cutting of the ultrasonic metal tube can be water and air tight.
6. Large heat sinks, heat exchange fins, bees for famous household appliances and automotive products
Mutual melting of nest hearts.
7. Electromagnetic switch, non-fuse switch and other high current contacts, mutual fusion of dissimilar metal sheets.

1. Ultrasonic metal welding machine is a new equipment which uses the friction principle of ultrasonic high-frequency vibration to transfer the energy of ultrasonic vibration into friction energy to the metal surface to be welded. Under the condition of heat generated by friction and pressure exerted on it, the metal structure molecules are fully activated to form the fusion between molecular layers.
2. Functional features:
Microcomputer control, electronic tuning frequency, LCD display, continuous adjustable power, simple operation, stable and reliable work; solid welding, good consistency, weldment with solid welding surface, high strength, beautiful, environmental protection and other characteristics. Easy to operate, built-in electronic protection circuit, safe to use, used for metal welding of the same kind, can implement single or multi-point welding for non-ferrous metals; widely used in battery and hardware industry.

20KHZ 3000W Ultrasonic Wire Metal Welding Machine For Welding Copper Wire