40KHZ 3600W 70L Injection Mold Life Extended With Ultrasonic Cleaning For Severn Dirt Mold
1-4 Set
$7,850.00
≥ 5 Set
$7,650.00
- Item No.2021051755af9MOQ1 Set
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If over 500pcs, mass production will start until pre-production sample has been approved.
Est. 7 days production
40KHZ 3600W 70L Injection Mold Life Extended With Ultrasonic Cleaning For Severn Dirt Mold
Principle of the electrolytic mold cleaning machine: electrolysis is the process of chemical decomposition of substances under the action of electric current. During the electrolysis process, the dirt on the metal surface begins to fall off, and the peeling is accelerated under the impact of ultrasonic waves. The metal surface is stained with animal and vegetable oils, minerals Oil, paraffin, carbon deposit, oxide layer. Use electrolysis to remove these dirt. When the current passes through the mold electrolytic cleaning agent containing a special formula, oxygen is generated near the positive electrode of the electrolytic cell, and hydrogen is generated at the negative electrode. Put the metal parts to be cleaned into the positive electrode of the electrolytic cell, and there will be fines on the metal surface during the electrolysis process. These small bubbles cause the dirt to peel off the metal surface. Ultrasonic cleaning is a process in which a 40KHZ high-frequency power supply is used to convert the transducer to mechanical energy from electrical energy. During this process, the transducer transfers huge energy to the cleaning tank solution. , Generate positive and negative pressure zones in the liquid, forming tens of thousands of cavitation bubbles, which continue to form explosions, impact the surface of the cleaned metal object, and quickly release the dirt on the metal surface. To clean the mold and restore the mold True color
Function
Process flow: electrolytic cleaning → washing with city water → anti-rust
Main components: ultrasonic generation system, electrolysis circuit system, circulating filtration system
Working principle: Use the mold or the workpiece to be cleaned as the cathode (just put it in the cleaning frame), and use the standard electrode rod as the anode. The use of electrolyzed water produces oxygen at the anode and hydrogen at the cathode. During the operation process, a large amount of hydrogen is generated on the surface of the workpiece, so that the dirt is quickly decomposed and peeled off from the surface of the workpiece; at the same time, the cavitation effect of ultrasonic waves is used to cause countless small bubbles to collide with the object. Impact blasting the dirt on the workpiece to automatically peel off the dirt.
At the same time, the special cleaning liquid 102C is used to make the dirt decompose rapidly through a sufficient chemical reaction. In this way, even the difficult-to-clean parts, such as the grooves, grooves, corners, holes, holes, bites and other complicated parts inside the mold, will be cleaned cleanly, and the mold will show a brilliant metallic luster from the inside to the outside.
The cleaned molds are rinsed with water, and then soaked with special water-based rust inhibitor for steel. This anti-rust agent can quickly remove the moisture on the surface of the mold and form a protection on the surface of the mold. It can be stored or reprocessed after air-drying. Re-production will not produce carbides attached to the mold.
Electrolysis mold function, the dirt is produced by the action of electric current to produce positive and negative molecules, through the catalytic action of oxygen and hydrogen generated on the metal surface, the dirt part is quickly decomposed, peeled off and surfaced; using the cavitation effect of ultrasound , Produce countless small bubbles and collide with the object. Impact blasting the dirt on the workpiece to automatically peel off the dirt. Mold cleaning uses a special solution to quickly decompose the dirt through a sufficient chemical effect. Completely remove any dirt on the surface of the mold, even any mold with a complex shape can remove dirt, and has a good rust prevention function, which greatly reduces the product defect rate after mold cleaning.
Compared with traditional mold cleaning methods, mold cleaning machine cleaning operation time can be shortened to an astonishing degree.
Plastic mold-ultrasonic cleaning machine has been approved by Japanese, Korean, Taiwanese, and Hong Kong-owned factories, breaking the monopoly of foreign imports; mastering a series of plastic, rubber, silicone, acetate, bakelite molds The cleaning process can effectively and thoroughly remove the residual high-temperature oxides on the mold; rust spots and oil residues; the plastic mold cleaning machine ranks first in the industry.
Equipment use: Used for cleaning plastic molds, modules, modules, mold cores, inserts, inserts, high-temperature carbon deposits, sulfide, gas, degreasing, and rust removal.
Brief introduction of electric control of electrolytic ultrasonic mould cleaning machine
1. Equipment use; used for cleaning of precision optical molds, optical light guide plate molds, and cleaning of oxides, gas, high temperature residues, oil stains, and carbon deposits on optical molds.
1. Using Mitsubishi PLC and touch screen to control operation, there are four programs to control the cleaning process.
2. The cleaning time and cleaning process can be set freely on the touch screen; there are 3 automatic cleaning process procedures and multiple manual cleaning procedures.
3. There are fault displays on the control screen, such as low liquid level display, discharge display, pump overcurrent display, and working display.
4. There is a record of cleaning times and an acousto-optic alarm device.
Scope of application
Gold molding, metal products, optics, machinery, locomotives, semiconductors, medical, communications and other industries
Scope of application of mold ultrasonic cleaning machine:
1. Mold types: injection molds, instrument precision molds, connector molds, precision seal molds, stamping molds, forming molds, etc.
2. Mold gas residual layer, sulfide formed at high temperature, fireproof plastic residue, toner residue, mold surface oxide, and various mold rust stains, oil stains, etc.
Features of this machine:
1. Imported 304 stainless steel structure, beautiful appearance, acid and alkali resistance.
2. Adopting the most advanced ultrasonic generation technology at home and abroad, with stable performance and long life.
3. Imported high-Q piezoelectric ceramic transducer is adopted, which has high conversion rate and good ultrasonic effect.
4. It adopts split ultrasonic generator and optical fiber type high-frequency line transmission, which reduces external interference.
5. Adopt imported ultrasonic transducer bonding glue and advanced bonding technology to ensure that the transducer will never fall off.
6. Set the solvent heating and temperature automatic constant temperature device, the temperature control range is 0-100 ℃.
7. Continuous work for 24 hours, suitable for mass production.
8. Various size designs can be customized according to customer requirements.
Type | Frequency (Khz) | Power(W) | Capacity(L) |
ARS-MJQXJ-18LTT | 28KHZ,40KHZ | 1000W | 18L |
ARS-MJQXJ-20LTT | 28KHZ,40KHZ | 1200W | 20L |
ARS-MJQXJ-30LTT | 28KHZ,40KHZ | 1500W | 30L |
ARS-MJQXJ-30LTT | 28KHZ,40KHZ | 1700W | 40L |
ARS-MJQXJ-50LTT | 28KHZ,40KHZ | 2500W | 50L |
ARS-MJQXJ-70LTT | 28KHZ,40KHZ | 3600W | 70L |
ARS-MJQXJ-80LTT | 28KHZ,40KHZ | 4000W | 80L |
ARS-MJQXJ-100LTT | 28KHZ,40KHZ | 5000W | 100L |
ARS-MJQXJ-115LTT | 28KHZ,40KHZ | 5000W | 115L |
ARS-MJQXJ-400LTT | 28KHZ,40KHZ | 6000W | 400L |
Multi frequency cleaning machine
Type | Power(W) | Frequency (Khz) | Voltage |
ARS-SPQXJ-40khz/80khz | 300W-2400W | 40khz/80khz | 220V-240V/110V-120V |
ARS-TPQXJ-25khz/45khz/80khz | 300W-2400W | 25khz/45khz/80khz | 220V-240V/110V-120V |
ARS-TPQXJ-28khz/40khz/120khz | 300W-2400W | 28khz/40khz/120khz | 220V-240V/110V-120V |
ARS-TPQXJ-28khz/80khz/130khz | 300W-2400W | 28khz/80khz/130khz | 220V-240V/110V-120V |
ARS-TPQXJ-33khz/80khz/135khz | 300W-2400W | 33khz/80khz/135khz | 220V-240V/110V-120V |
ARS-FPQXJ-28khz/60khz/70khz/84khz | 300W-3000W | 28khz/60khz/70khz/84khz | 220V-240V/110V-120V |
ARS-FPQXJ-40khz/77khz/100khz/170khz | 300W-3000W | 40khz/77khz/100khz/170khz | 220V-240V/110V-120V |
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40KHZ 3600W 70L Injection Mold Life Extended With Ultrasonic Cleaning For Severn Dirt Mold
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