Factory Direct Sales 35khz 800w High Performance Ultrasonic Ribbon Cutting Machine
1-499 Sets
$1,750.00
≥500 Sets
$1,650.00
Model Number
ARS-DHJ-80035
description
Factory Direct Sales 35khz 800w High Performance Ultrasonic Ribbon Cutting Machine
The main function of the ultrasonic cutting process is to split the connected parts. The high frequency vibration per second can reduce the pressure on the object to be cut. In this way, a neat and clean cutting surface can be formed. In practical applications, it is divided into two processes, separate welding and cutting.
Separate welding
Ultrasound can be used to cut thermoplastic multilayer textiles, non-woven materials or films into arbitrary shapes, and simultaneously weld them along the cutting contour. The thermoplastic fiber content should be at least 20%. The anvil with the corresponding cutting profile is cut by the vibration generated by the ultrasonic system. At the same time, the vibration attenuation causes heat to be generated in the cutting area, thereby welding along the cutting edge.
The cutting blade vibrated by ultrasonic waves quickly and accurately separates the items to be cut with little resistance, and does not produce residue. Ultrasonic has been used for cutting finished products for many years. When cutting baked goods, energy bars, cheese, pizza and other materials, the vibrating (cold) cutting horn can reduce the resistance during the cutting process and remove adhering product residues. The result: a flat surface that can be cut again is formed without deformation or thermal damage to the product.
The principle of the ultrasonic rubber cutter is to convert 50/60Hz current into 20, 30 or 40kHz electric energy through an ultrasonic generator. The converted high-frequency electric energy is again converted into mechanical vibration of the same frequency through the transducer, and then the mechanical vibration is transmitted to the cutting knife through a set of amplitude modulator devices that can change the amplitude. The ultrasonic rubber cutting knife vibrates along its length with an amplitude of 10-70μm, repeating 40,000 times (40 kHz) per second (the vibration of the blade is microscopic, which is generally difficult to see with the naked eye). The cutting knife then transfers the received vibration energy to the cutting surface of the workpiece to be cut. In this area, the vibration energy is used to cut the rubber by activating the molecular energy of the rubber and opening the molecular chain.
Advantages of ultrasonic cutting
1. Air-cooled and water-cooled designs can be adopted to adapt to various working conditions and environments
2. The cutting speed is greatly improved, and the efficiency is more than 10 times higher than that of the traditional cutting knife
3. Use high-power ultrasonic transducer as vibrating element to ensure long-term stable work
4. The variety of cutting tools is complete, and cutting tools with relevant shapes can also be customized according to customer processes
5. It can cut all kinds of products that are difficult to cut by ordinary tools, and solve the production and processing problems
6. High hardness blades can be installed, and the cutting blades can be replaced, which reduces the cost of use
7. Easy to install and use, hardly changing the original cutting process
8. High cutting precision, good cut surface finish
Separate welding
Ultrasound can be used to cut thermoplastic multilayer textiles, non-woven materials or films into arbitrary shapes, and simultaneously weld them along the cutting contour. The thermoplastic fiber content should be at least 20%. The anvil with the corresponding cutting profile is cut by the vibration generated by the ultrasonic system. At the same time, the vibration attenuation causes heat to be generated in the cutting area, thereby welding along the cutting edge.
The cutting blade vibrated by ultrasonic waves quickly and accurately separates the items to be cut with little resistance, and does not produce residue. Ultrasonic has been used for cutting finished products for many years. When cutting baked goods, energy bars, cheese, pizza and other materials, the vibrating (cold) cutting horn can reduce the resistance during the cutting process and remove adhering product residues. The result: a flat surface that can be cut again is formed without deformation or thermal damage to the product.
The principle of the ultrasonic rubber cutter is to convert 50/60Hz current into 20, 30 or 40kHz electric energy through an ultrasonic generator. The converted high-frequency electric energy is again converted into mechanical vibration of the same frequency through the transducer, and then the mechanical vibration is transmitted to the cutting knife through a set of amplitude modulator devices that can change the amplitude. The ultrasonic rubber cutting knife vibrates along its length with an amplitude of 10-70μm, repeating 40,000 times (40 kHz) per second (the vibration of the blade is microscopic, which is generally difficult to see with the naked eye). The cutting knife then transfers the received vibration energy to the cutting surface of the workpiece to be cut. In this area, the vibration energy is used to cut the rubber by activating the molecular energy of the rubber and opening the molecular chain.
Advantages of ultrasonic cutting
1. Air-cooled and water-cooled designs can be adopted to adapt to various working conditions and environments
2. The cutting speed is greatly improved, and the efficiency is more than 10 times higher than that of the traditional cutting knife
3. Use high-power ultrasonic transducer as vibrating element to ensure long-term stable work
4. The variety of cutting tools is complete, and cutting tools with relevant shapes can also be customized according to customer processes
5. It can cut all kinds of products that are difficult to cut by ordinary tools, and solve the production and processing problems
6. High hardness blades can be installed, and the cutting blades can be replaced, which reduces the cost of use
7. Easy to install and use, hardly changing the original cutting process
8. High cutting precision, good cut surface finish
Type | Power(W) | Frequency (KHz) |
ARS-DHJ-50015 | 500W | 15KHz |
ARS-DHJ-50020 | 500W | 20KHz |
ARS-DHJ-90015 | 900W | 15KHz |
ARS-DHJ-90020 | 900W | 20KHz |
ARS-DHJ-150015 | 1500W | 15KHz |
ARS-DHJ-150020 | 1500W | 20khz |
ARS-DHJ-200015 | 2000W | 15KHz |
ARS-DHJ-200020 | 2000W | 20khz |
Factory Direct Sales 35khz 800w High Performance Ultrasonic Ribbon Cutting Machine
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