20KHZ 2000W 220V High Power Digital Ultrasonic Battery Splicing Welding Machine

The ultrasonic welding machine is suitable for mobile shell welding, charger welding, CF card, battery shell welding, U disk welding, SD card welding, adapter welding, USB connector welding, Bluetooth welding, folder welding, photo album welding, watch welding, kitchen utensils welding, mobile accessories welding, gold brush welding, folding box welding. , PP hollow plate welding, pen sleeve welding, ink box welding, hanger welding etc. plastic products welding.
Features of the whole machine
1. casting aluminum alloy base, super thick seamless steel pipe column, rigid, no deformation under pressure.
2. with current overload protection, adjust the machine easily and conveniently.
3. original Japanese piezoceramic transducer, Huang steel alloy ultrasonic horn.
4. electronic frequency tracking, integrated alphabet circuit board

The advantages of automatic frequency tracking ultrasonic welding machine:Fully automatic frequency tracking and compensation function, quickly respond to the frequency fluctuation of the triple resonance system, and automatically save the best frequency for the next starting frequency
According to real-time load changes, the amplitude is automatically compensated to ensure the stable output of the equipment
The start-up rate is optional to ensure the smooth and rapid start-up of the triplex
Amplitude adjustable range
Two welding modes: time and energy
The generator can send out warning signals for frequency deviation, excessive current, excessive voltage, excessive temperature, power overload, etc.
Fully automatic frequency tracking and compensation function, quickly respond to the frequency fluctuation of the triple resonance system, and automatically save the best frequency for the next starting frequency
According to real-time load changes, the amplitude is automatically compensated to ensure the stable output of the equipment
The start-up rate is optional to ensure the smooth and rapid start-up of the triplex
Amplitude adjustable range
Two welding modes: time and energy
The generator can send out warning signals for frequency deviation, excessive current, excessive voltage, excessive temperature, power overload, etc.
Ultrasonic metal spot welding machine
Application range:
(1) The most common application areas of ultrasonic spot welding are semiconductor lead welding and IC circuit welding.
(2) Welding of battery pole pieces (welding of nickel tape + copper foil, nickel tape + aluminum tape, aluminum tape + aluminum foil, aluminum tape + aluminum cover, aluminum shell + aluminum nickel composite tape and other materials).
(3) Automotive electrical parts and other applications (welding of automotive wiring terminals, automotive wiring harnesses, motor terminals, relay sheets, electrolytic capacitor pole pieces, carbon brushes, heat sinks, etc.).
(4) Wires and famous electronic components, terminals, contacts, and connectors are fused to each other; wires are fused to each other, and one or more wires are fused together.
(6) Mutual melting of large heat sinks, heat exchange fins and honeycomb cores of famous household appliances and automotive products.
(7) Mutual melting of dissimilar metal sheets such as electromagnetic switches, non-fuse switches and other high-current contacts.
(8) Welding of non-crystalline alloy materials.
3. Features:
(1). The two objects to be welded are overlapped and joined by ultrasonic vibration and pressure to form a solid state, the joining time is short, and the joining part does not produce cast structure (rough surface) defects.
(2) Compared with the ultrasonic welding and resistance welding methods, the mold life is long, the mold repair and replacement time is less, and it is easy to realize automation.
(3) Ultrasonic welding can be carried out between the same metal and different metals, which consumes much less energy than electric welding.
(4) Compared with other pressure welding, ultrasonic welding requires less pressure, and the deformation amount is less than 10%, while the deformation of the workpiece in cold pressure welding is 40%-90%.
(5) Ultrasonic welding does not require pre-treatment of the welded surface and post-weld treatment like other welding.
(6) There is no need for external factors such as flux, metal filler, and external heating to handle ultrasonic welding.
(7) Ultrasonic welding can minimize the temperature effect of the material (the temperature of the welding zone does not exceed 50% of the absolute melting temperature of the welded metal), so as not to change the metal structure, so it is very suitable for welding applications in the electronic field.
1, the manual frequency regulation is not convenient, automatic detection frequency is activated, and it is more convenient and simple to use.
2. The built-in parameters are digitized by computer, and the amplitude is automatically compensated. The amplitude and power of the load are magnified synchronously when the load is heavier. Thus, the transducer and the welding head die are effectively protected, and the welding precision is higher.
3, the power output adopts the digital stepless linear regulation. The output power is selected freely from 50% to 100%. The full bridge IGBT module is used to enlarge the internal power. The ultrasonic conversion rate is high and the maximum ultrasonic power can reach 7200W, which can meet the requirements of all kinds of welding.
4, more advanced protection circuit, output acoustic wave overload, die sudden rupture overload, built-in computer detection circuit in a very short time cut out the output, thus protecting the internal circuit;
5. High speed handover of up to 135 times per minute can be used to weld various non-standard automation equipment.
6, the operation interface can be selected in Chinese or English, and foreign purchasing is more convenient.
7, the electric box control wiring is very simple, the rear two air plug, the 30MM2 foot of the sound wave output, the 25MM7 foot starting switch and the quick stop switch, plug in the power can work; electric box volume smaller

Application
Used for toys, electronic, plastic bags and small rubber pieces of welding and forming.
Ultrasonic Welding designed for ABS/PE/PC/PS/PVC/PP material Ultrasonic welding;
ABS-PC complex welding,acrylic Ultrasonic welding etc,can weld the series products as below:

1.Toy Industry : toy gun, telephone, rag baby, general plastic toys.
2. Electronics: Glue watchcase, nylon strap, computer, sound box bag shell, mobile phone battery
3. Light industry: Rear lamp, cornering lamp, averting mirror, etc.
4. Packing industry: Cosmetic box, PVC box, toothpaste tubes, etc.
5. General commercial products: Typewriter ribbon, video box, tape box, computer disks, etc.

20KHZ 2000W 220V High Power Digital Ultrasonic Battery Splicing Welding Machine