15KHZ 2000W High Efficient Ultrasonic Plastic Welding Machine Spot Welding For Plastic Bottle Cap

Ultrasonic Plastic Welder (abbreviated as Ultrasonic Plastic Welder) This model has four welding modes: energy, time and distance (relative depth, absolute depth). The touch screen can be used to set a series of parameters such as air pressure and descending speed. You can directly upload advanced functions such as servers. It can meet the requirements of consistency, traceability and safety in today's medical, automotive, water purification, packaging and consumer electronics industries.

Ultrasonic plastic welding machine plays a more important role in electronic products. Precise welding is sure to ensure the appearance of electronic products. At present, it has been recognized by everyone in industrial production. Different welding plastic materials and welding areas, as well as embedded electronic components and airtight performance after welding, etc., all need to be adjusted by professional technicians, so that the perfect effect of ultrasonic plastic welding can be achieved.

The larger the ultrasonic plastic welding seam area, the greater the high-frequency vibration energy dispersion, and the welding effect will become impossible to achieve the welding effect. The actual principle of ultrasonic longitudinal propagation, the greater the distance, the more energy is lost. It is more appropriate to control the ultrasonic welding seam within 6 cm and the welding line to 30-80 wire. The thickness of plastic parts is greater than 2 mm to achieve perfect results The ultrasonic plastic welding of different products is different.

Ultrasonic plastic welding machine tooling:
Welding head: usually a half-wavelength resonant metal rod that applies pressure and vibration uniformly to the workpiece to be welded. The shape of the welding head determines the amplitude of the welding head end face. According to different welding applications, the welding head materials are divided into titanium alloy, aviation aluminum and alloy steel.

Titanium alloy is the best material for welding heads because of its high strength and low loss.
Aluminum welding heads usually use chrome, nickel, and hard coating processes to reduce losses.
Steel welding heads are suitable for low amplitude applications such as socket welding that require hardness.

The ultrasonic welding machine is suitable for mobile shell welding, charger welding, CF card, battery shell welding, U disk welding, SD card welding, adapter welding, USB connector welding, Bluetooth welding, folder welding, photo album welding, watch welding, kitchen utensils welding, mobile accessories welding, gold brush welding, folding box welding. , PP hollow plate welding, pen sleeve welding, ink box welding, hanger welding etc. plastic products welding.
Features of the whole machine
1. casting aluminum alloy base, super thick seamless steel pipe column, rigid, no deformation under pressure.
2. with current overload protection, adjust the machine easily and conveniently.
3. original Japanese piezoceramic transducer, Huang steel alloy ultrasonic horn.
4. electronic frequency tracking, integrated alphabet circuit board

The advantages of automatic frequency tracking ultrasonic welding machine:
1, the manual frequency regulation is not convenient, automatic detection frequency is activated, and it is more convenient and simple to use.
2. The built-in parameters are digitized by computer, and the amplitude is automatically compensated. The amplitude and power of the load are magnified synchronously when the load is heavier. Thus, the transducer and the welding head die are effectively protected, and the welding precision is higher.
3, the power output adopts the digital stepless linear regulation. The output power is selected freely from 50% to 100%. The full bridge IGBT module is used to enlarge the internal power. The ultrasonic conversion rate is high and the maximum ultrasonic power can reach 7200W, which can meet the requirements of all kinds of welding.
4, more advanced protection circuit, output acoustic wave overload, die sudden rupture overload, built-in computer detection circuit in a very short time cut out the output, thus protecting the internal circuit;
5. High speed handover of up to 135 times per minute can be used to weld various non-standard automation equipment.
6, the operation interface can be selected in Chinese or English, and foreign purchasing is more convenient.
7, the electric box control wiring is very simple, the rear two air plug, the 30MM2 foot of the sound wave output, the 25MM7 foot starting switch and the quick stop switch, plug in the power can work; electric box volume smaller

Application
Used for toys, electronic, plastic bags and small rubber pieces of welding and forming.
Ultrasonic Welding designed for ABS/PE/PC/PS/PVC/PP material Ultrasonic welding;
ABS-PC complex welding,acrylic Ultrasonic welding etc,can weld the series products as below:

1.Toy Industry : toy gun, telephone, rag baby, general plastic toys.
2. Electronics: Glue watchcase, nylon strap, computer, sound box bag shell, mobile phone battery
3. Light industry: Rear lamp, cornering lamp, averting mirror, etc.
4. Packing industry: Cosmetic box, PVC box, toothpaste tubes, etc.
5. General commercial products: Typewriter ribbon, video box, tape box, computer disks, etc.

15KHZ 2000W High Efficient Ultrasonic Plastic Welding Machine Spot Welding For Plastic Bottle Cap